Fabric Cutting
- Spreading: The fabric is laid out in multiple layers on a cutting table. Care is taken to ensure there are no wrinkles or distortions.
- Cutting: The fabric is cut according to the patterns using cutting machines or hand shears. Precision is crucial to ensure all pieces fit together correctly.
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Design and Pattern Making
Design: The process begins with designing the shirt, including selecting the fabric, colors, and style features such as collars, cuffs, and pockets. This stage is...
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Weaving
Yarn Preparation: Yarns are prepared for weaving by processes such as winding, warping, and sizing. This ensures the yarns are strong and uniform. Warping: Long yarns...
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Fabric Finishing
After weaving, the fabric undergoes finishing processes such as washing, bleaching, dyeing, and printing to achieve the desired texture, color, and design. Pre-treatment: The fabric...
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Sewing and Assembly
Collar and Cuffs: These components are often sewn separately and then attached to the main body of the shirt. Main Body: The front and back panels...
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Finishing
Pressing: The shirt is pressed to give it a crisp and professional appearance. This step may involve steaming and ironing. Trimming: Loose threads and excess fabric...
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Packaging
The finished shirts are folded neatly and packaged for distribution. Tags, labels, and packaging materials are added as per branding requirements.
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