Design and Pattern Making
- Design: The process begins with designing the shirt, including selecting the fabric, colors, and style features such as collars, cuffs, and pockets. This stage is crucial for any woven shirt manufacturer.
- Pattern Making: Patterns are created based on the design, representing different parts of the shirt like the front, back, sleeves, and collar. These patterns are typically made on paper or digitally.
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Weaving
Yarn Preparation: Yarns are prepared for weaving by processes such as winding, warping, and sizing. This ensures the yarns are strong and uniform. Warping: Long yarns...
Jan 09 2025
Fabric Finishing
After weaving, the fabric undergoes finishing processes such as washing, bleaching, dyeing, and printing to achieve the desired texture, color, and design. Pre-treatment: The fabric...
Jan 09 2025
Fabric Cutting
Spreading: The fabric is laid out in multiple layers on a cutting table. Care is taken to ensure there are no wrinkles or distortions. Cutting: The...
Jan 09 2025
Sewing and Assembly
Collar and Cuffs: These components are often sewn separately and then attached to the main body of the shirt. Main Body: The front and back panels...
Jan 09 2025
Finishing
Pressing: The shirt is pressed to give it a crisp and professional appearance. This step may involve steaming and ironing. Trimming: Loose threads and excess fabric...
Jan 09 2025
Packaging
The finished shirts are folded neatly and packaged for distribution. Tags, labels, and packaging materials are added as per branding requirements.
Jan 09 2025